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Product Application Note 

Unitex Chemical Corporation announces the commercial development of three new benzoate esters in the expansion of the current benzoate ester line. These materials are useful in a number of synthetic resin formulations, especially where non-phthalate plasticizers are required. The new products are:

Uniplex 354, Uniplex 408, Uniplex 446


UNIPLEX 354
(1,3-Pentanediol, 2,2,4-Trimethyl-, 1,3-Dibenzoate, CAS No. 68052-23-3): This diester plasticizer is compatible with a wide range of synthetic resins. It is suggested as a resin plasticizer/modifier in the formulation of specialty coatings, adhesives, and PVC plastisols.

UNIPLEX 408 (Polyethylene Glycol Dibenzoate, CAS No.9004-86-8): This liquid plasticizer has low volatility and is compatible with several polymers such as PVC, PVA, acrylics, phenolformaldehyde and some alkyds. The low volatility and polar nature of this product make it useful in formulations containing thermoset polymers, such as phenolic resins. Uniplex 408 provides improvement in flexibility, flex strength, and heat distortion values without sacrificing electrical properties.

UNIPLEX 446 (Trimethylol Propane Tribenzoate, CAS No. 54547-34-1): This solid plasticizer (melting point 84°C) is useful in a numbers of plastics and adhesives. The product is useful in food packaging materials, both films and adhesives. Uniplex 446 is also a useful additive as a toner binder, powder coatings, and specialty photographics.

Unitex Chemical is a growing specialty chemical corporation focused on manufacturing high performance plasticizers and flame retardants. We serve a variety of applications such as the adhesives, sealants, cosmetics, coatings, and thermoplastics and thermoset markets.


Product Application Note 

This product application note reviews the utility of various products manufactured by Unitex Chemical Corporation. These materials are useful in a number of synthetic resin formulations, especially where non-phthalate plasticizers are required. The products are:

Uniplex 400, Uniplex 512, Uniplex 988

UNIPLEX 400 (Polypropylene Glycol Dibenzoate, CAS No. 72245-46-6): This low volatility, moderately solvating diester plasticizer is compatible with a wide range of synthetic resins. It was designed to be used in applications requiring a plasticizer lower in volatility than diethylene glycol or dipropylene glycol dibenzoates. Uniplex 400 is an efficient, cost/performance alternative to the high alkyl benzyl phthalates.

UNIPLEX 512 (Neopentyl Glycol Dibenzoate, CAS No.4196-89-8): This solid plasticizer (melting point 49°C) has low volatility and is compatible with several polymers. This product is especially useful as a cleaner for adhesives.

UNIPLEX 988 (Dipropylene Glycol Dibenzoate, CAS No. 27138-31-4): This liquid plasticizer is useful in a numbers of plastics and adhesives. The low hydroxyl version is recommended as a plasticizer for cast urethane applications that require a minimum cure interference and maximum in compatibility. The excellent degree of compatibility in cast urethane systems allows use at high levels to achieve durometer readings ranging as low as 20-25 Shore A hardness for graphic arts applications.

Unitex Chemical is a growing specialty chemical corporation focused on manufacturing high performance plasticizers and flame retardants. We serve a variety of applications such as the adhesives, sealants, cosmetics, coatings, and thermoplastics and thermoset markets.



Product Application Note 

This product application note reviews the utility of various products manufactured by Unitex Chemical Corporation. These materials are useful in a number of synthetic resin formulations. This product application note is focused on the flame retardants manufactured by Unitex Chemical Corporation. The products are:

Uniplex FRP-45, Uniplex BAP-370, Uniplex FRP-64

UNIPLEX FRP-45 (Bis (2-Ethylhexyl) Tetrabromophthalate, CAS No. 26040-51-7): This low volatility, flame retardant plasticizer provides excellent plasticizing and flame retardant properties in formulations using PVC, Neoprene, and EPDM. This product is useful for wire and cable, conveyor belts, and various industrial PVC applications.

UNIPLEX BAP-370 (Tris (Tribromoneopentyl) Phosphate, CAS No.19186-97-1): This melt processable, solid flame retardant (melting point 181°C) has low volatility and is compatible with polypropylene (molding and fiber applications), HIPS and EPS (no "leopard spots" due to decomposition like HBCD), and PVC (a low smoke additive). This product has excellent chemical resistance and light stability (does not react with HALS light stabilizers). 5% loading will achieve a UL-94 V-2 rating.

UNIPLEX FRP-64 (Polydibromophenylene Oxide, CAS No.69882-11-7): This melt processable, solid flame retardant (melting point 210°C) is useful in thermoplastic polyester and nylon (both unfilled and glass-filled). It has excellent mechanical and thermal stability properties with low shrinkage rates. Loading levels for UL-94 V-0 applications are approximately 15%.

Unitex Chemical is a growing specialty chemical corporation focused on manufacturing high performance plasticizers and flame retardants. We serve a variety of applications such as the adhesives, sealants, cosmetics, coatings, and thermoplastics and thermoset markets.


 Uniplex FRP-45
Halogen Flame Retardant Plasticizer
Plenum PVC Wire and Cable

Uniplex FRP-45 provides many unique advantages to compounders of PVC wire and cable insulation. These include high flame retardant efficiency versus phosphate-based plasticizers, excellent thermal stability with low volatility, good plasticizing ability as a primary plasticizer, compatibility with all primary plasticizers, and good insulative properties.

Uniplex FRP-45 Developmental Plenum Compound Formulations Showing Low Smoke Result

 

Formulation / Components

1

2

3

4

PVC Resin (Geon 30) phr

100

100

100

100

Uniplex FRP-45 phr

20

20

20

20

Santicizer 2148* phr

20

20

20

20

ATH phr

60

60

30

60

Magnesium Hydroxide phr    

30

 
Antimony Oxide phr

3

3

3

3

Lead Stabilizer phr CG 93*  

7

   
Lead Stabilizer phr Halstab 695*

7

 

7

7

Smoke Suppressant phr Kemgard 911C*

20

20

20

 
Smoke Suppressant phr AOM*      

20

Properties of Compound        
Oxygen Index ASTM D2863

55+

51+

49

55+

NBS Smoldering D90 ASTM E662

27+/- 3

33+/- 8

14 +/-2 3

55+/- 1

NBS Smoke Flaming D4min ASTM E662

102+/- 3

127+/- 11

86+/- 8

202 +/- 31

NBS Smoke Flaming Dmax ASTM E662

168+/- 2

200+/- 1

188+/- 11

250 +/- 32

* CG 93 Chemical Group Inc
Hastab 695 Halstab Inc.
Kemgard 911C Sherwin Williams Chemicals
AOM Climax Molybdenum
Santicizer 2148 Solutia Inc.


Uniplex FRX 44-94S
A non-halogen flame retardant, recently added to the product palette of Unitex Chemical Corporation. This material is useful in flame retarding TPE’s, TPU’s, and various polyolefinic blends (EVA, LPDE, HDPE, and PP).

A few compounding tips for using Uniplex FRX 44-94S:

  • High tinting strength
  • Compound materials at of below 200° C
  • White parts are readily achieved by adding TiO2
  • Standard color additives cause no difficulties
  • Good dispersion is essential, noting that high shear increases heat input
  • Use a silane coupling agent (0.25%) like OSi Specialties’ A-174 to aid dispersion
  • Proper devolatization during compounded is recommended
  • Loss of flame retardant efficiency is observed with the addition of Zinc Borate

POLYMER

STABILIZER

PROCESSING AID

LDPE, HDPE, EVA

0.25% Cyanox 2777

1% Stearic acid or

0.25% A-174 Silane

PP, Unfilled or

Glass-filled

0.25% Irganox 1010

0.25% A-174 Silane

Low Oil TPE

Dovernox 3114

0.25% NZ12 Titanate

For more details on the applications of Uniplex FRX 44-94S, see the Technical Bulletin for this product.
All suggestions and data are based on information we believe to be reliable. They are offered in good faith, but without guarantee, as conditions and methods of use of our products are beyond our control. We recommend that the prospective user determine the suitability of our materials and suggestions before adopting them on a commercial scale. Suggestions for uses of our product should not be understood as recommendations that they be used in violation of any patents.

UNITEX CHEMICAL CORPORATION
P.O. Box 16344, 520 Broome Rd., Greensboro, NC 27406
Tel: (336) 378-0965, Fax: (336) 272-4312
E-Mail: sales@unitexchemical.com or tech@unitexchemical.com